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Scanology TrackScan Sharp-S

Scanology TrackScan Sharp-S

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LARGE-VOLUME OPTICAL 3D MEASUREMENT

TrackScan Sharp-S Optical 3D Scanning System

The SCANOLOGY TrackScan Sharp-S is a high-performance optical tracking 3D scanner engineered for fast and accurate measurement of large industrial components.

With long-distance optical tracking, high-speed blue-laser scanning, wireless operation and metrology-grade accuracy, Sharp-S delivers a powerful measurement solution for inspection, reverse engineering and manufacturing.

REQUEST SHARP-S PRICING SCHEDULE A DEMO
SCANOLOGY TrackScan Sharp-S optical 3D scanning system
8.5 m Maximum Tracking Distance
135 m³ High-Precision Measurement Range
4.86M Measurements Per Second
0.025 mm Scanner Accuracy

LARGE-SCALE INDUSTRIAL METROLOGY

Capture Large Parts Faster With Less Setup

TrackScan Sharp-S combines optical tracking, blue-laser scanning and onboard edge computing to simplify large-part inspection and reverse-engineering workflows.

01

Target-Free Optical Tracking

The optical tracker follows the scanner in real time, eliminating the need to place reference targets across the entire component.

02

Up to 8.5-Meter Tracking

Long-distance tracking reduces tracker repositioning when measuring vehicles, tooling, machinery and other large parts.

03

81 Blue Laser Lines

High-speed blue-laser projection enables rapid capture of large surfaces and complex industrial geometry.

04

Wireless Operation

Battery-powered operation and wireless data transmission give operators greater freedom around large components.

05

25 MP Tracking Cameras

High-resolution industrial cameras provide stable tracking throughout an expansive measurement volume.

06

Metrology-Grade Performance

Accuracy up to 0.025 mm supports demanding inspection, engineering and dimensional measurement workflows.

REAL-WORLD LARGE-SCALE 3D SCANNING

Designed for Complex Industrial Components

From turbine assemblies and aerospace structures to automotive bodies, molds and heavy equipment, TrackScan Sharp-S gives operators the freedom to capture challenging geometry directly in the manufacturing environment.

SCANOLOGY TrackScan Sharp-S scanning a large aerospace turbine assembly

LONG-DISTANCE TRACKING

Measure Large Components From Fewer Tracker Positions

Sharp-S supports a maximum tracking distance of up to 8.5 meters and a high-precision measurement range of 135 m³.

This expansive tracking volume allows technicians to scan large vehicles, aerospace structures, heavy machinery, molds and industrial assemblies while reducing the need to repeatedly move the optical tracker.

The system is designed to combine large measurement volume with the precision needed for demanding inspection and engineering workflows.

TrackScan Sharp-S large volume optical 3D scanner

MULTIPLE BLUE-LASER SCANNING MODES

Speed, Detail and Deep-Feature Capture

Select the scanning mode that best matches the geometry and measurement requirement of your application.

81

Ultra-Fast Scanning

81 blue laser lines provide rapid surface capture for large components and high-productivity workflows.

17

Hyperfine Scanning

Parallel blue laser lines capture fine features, edges, slots, corners and detailed geometry.

1

Deep-Hole Scanning

A dedicated blue laser line helps capture recessed features and difficult-to-access geometry.

TrackScan Sharp-S projecting blue laser lines on aerospace components

HIGH-SPEED BLUE LASER TECHNOLOGY

Capture Complex Surfaces Quickly

Sharp-S projects high-intensity blue laser lines across the component while the optical tracker continuously determines scanner position.

Multiple scanning modes allow technicians to transition between rapid large-area capture, fine-detail scanning and difficult recessed geometry.

This flexibility makes Sharp-S equally useful for large-scale dimensional inspection and detailed reverse-engineering applications.

METROLOGY-GRADE PERFORMANCE

Accuracy for Demanding Inspection

TrackScan Sharp-S combines large-volume optical tracking with high-resolution blue-laser scanning for demanding dimensional measurement applications.

Scanner accuracy of up to 0.025 mm allows Sharp-S to support precision inspection, CAD comparison, reverse engineering and tooling verification.

Operators can move around complex assemblies while maintaining tracking, making it easier to measure a combination of large surfaces and detailed geometry.

Operator using TrackScan Sharp-S for precision aerospace inspection
Precision Where It Matters Capture complex geometry directly in the manufacturing environment.

TRACKSCAN SHARP-S APPLICATIONS

Built for Industrial Inspection and Engineering

Sharp-S can support applications ranging from large-scale inspection to reverse engineering, tooling verification and product development.

Automotive
Aerospace
Heavy Equipment
Energy
Molds & Tooling
Reverse Engineering
Quality Inspection
Manufacturing
TrackScan Sharp-S scanning difficult-to-access aerospace geometry

ACCESS COMPLEX GEOMETRY

Measure Areas Traditional Systems Struggle to Reach

The handheld Sharp-S scanner gives operators the flexibility to work around, underneath and inside complex industrial assemblies.

Optical tracking maintains scanner position as the operator moves, helping capture tubing, structural members, internal surfaces, recessed areas and other difficult geometry.

This makes the system especially valuable for aerospace, automotive, energy and heavy-industry applications where accessibility can be just as challenging as part size.

TYPICAL TRACKSCAN WORKFLOW

From Physical Part to Accurate 3D Data

01 — POSITION

Set Up the Tracker

Position the optical tracker so it has visibility of the handheld scanner and measurement area.

02 — SCAN

Capture the Surface

Move around the component while the tracker continuously determines scanner position.

03 — PROCESS

Generate 3D Data

Convert captured measurements into dense point-cloud and polygon mesh data.

04 — USE

Inspect or Reverse Engineer

Use the resulting data for CAD comparison, inspection, reverse engineering or manufacturing.

TRACKSCAN SHARP-S IN ACTION

Large Parts. Complex Geometry. One Measurement System.

See how TrackScan Sharp-S can be used to capture challenging aerospace and industrial geometry directly in the manufacturing environment.

TrackScan Sharp-S large aerospace component scanning
TrackScan Sharp-S precision aerospace scanning
TrackScan Sharp-S blue laser 3D scanning

TECHNICAL SPECIFICATIONS

TrackScan Sharp-S Specifications

Key performance specifications for the SCANOLOGY TrackScan Sharp-S optical tracking 3D scanning system.

Scanner Accuracy Up to 0.025 mm
Measurement Rate Up to 4,860,000 measurements/second
Ultra-Fast Scanning 81 blue laser lines
Hyperfine Scanning 17 parallel blue laser lines
Deep-Hole Scanning 1 blue laser line
Maximum Tracking Distance Up to 8.5 meters
High-Precision Measurement Range Up to 135 m³
Overall Scanning Range Up to 233 m³
Tracker Cameras 25 megapixels
Volumetric Accuracy Up to 0.048 mm within a 10.4 m³ measurement volume
Stand-Off Distance 300 mm
Depth of Field 400 mm
Laser Class Class II, eye-safe
Interface USB 3.0 / Network Interface

ONE SYSTEM FOR MULTIPLE INDUSTRIES

Large-Scale Measurement Across Manufacturing

Automotive

Capture vehicle bodies, chassis, panels, aftermarket components, tooling and complete assemblies.

Aerospace

Measure aerospace structures, turbine components, tooling, assemblies and complex geometry.

Heavy Industry

Digitize heavy machinery, fabricated components, molds, castings and large industrial assemblies.

WHY BUY FROM RAPID SCAN 3D?

More Than Just a 3D Scanner

Rapid Scan 3D can help evaluate the complete measurement workflow around your actual parts, accuracy requirements and engineering objectives.

Application Consultation

We help determine whether TrackScan Sharp-S is the right solution based on part size, geometry, accuracy requirements and workflow.

Demonstrations & Workflow Reviews

Evaluate the Sharp-S using parts representative of your actual inspection or reverse-engineering requirements.

Training & Technical Support

Get assistance with scanner setup, measurement workflows, software, inspection and reverse engineering.

FREQUENTLY ASKED QUESTIONS

TrackScan Sharp-S FAQ

Does the TrackScan Sharp-S require targets?

During normal optical tracking, the tracker follows the handheld scanner in real time, allowing large components to be measured without placing traditional reference targets across the entire part.

What is the accuracy of TrackScan Sharp-S?

TrackScan Sharp-S offers scanner accuracy up to 0.025 mm. Volumetric accuracy depends on the size of the measurement volume and tracker configuration.

How far can the TrackScan Sharp-S track?

The system supports a maximum tracking distance of up to 8.5 meters.

Is TrackScan Sharp-S wireless?

Yes. The Sharp-S platform supports battery-powered operation and wireless data transmission for greater mobility around large components.

What applications is TrackScan Sharp-S designed for?

Applications include dimensional inspection, reverse engineering, CAD comparison, tooling verification, automotive scanning, aerospace measurement, heavy equipment and large-component manufacturing.

Can Sharp-S capture hard-to-reach geometry?

Yes. Its handheld design and optical tracking allow operators to work around and underneath complex components. Dedicated fine-detail and deep-hole laser modes can also assist with challenging geometry.

Can Rapid Scan 3D demonstrate the TrackScan Sharp-S?

Yes. Contact Rapid Scan 3D to discuss your application, pricing and demonstration options.

SEE TRACKSCAN SHARP-S IN ACTION

Request Pricing, a Demonstration or an Application Review

Tell Rapid Scan 3D about the parts you need to measure, their approximate size, required accuracy and your intended inspection or reverse-engineering workflow.

REQUEST A SHARP-S DEMONSTRATION GET TRACKSCAN SHARP-S PRICING
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Scantech Trackscan Sharp S
Scan mode Ultra-fast Scanning 21 blue laser corssses
Scan mode Hyperfine scanning 7 blue parallel laser lines
Scan mode Deep hole scanning 1 blue laser line
Accuracy Up to 0.025 mm (0.0009 in)
Scanning rate up to 2,600,000 measurements/s
Scanning area up to 500mm x 600 mm (19.7 in x 23.6 in)
Laser class Class II (eye safe)
Resolution   0.02mm + 0.0008 mm/m
Volumetric Accuracy 10.4 m³ (Tracking distance 3.5 m) 0.049 mm (0.0019 in)

28.6 m³ (Tracking distance 5.0 m) 0.067 mm (0.0026 in)

49.0 m³ (Tracking distance 6.0 m)0.089 mm (0.0035 in)
racking Distance per i-Tracker 6000 mm (236.2 in)
Stand-off distance 300 mm
Depth of field 400 mm
Output formats .stl, .obj, .ply, .asc, .igs, .txt, .mk2, .umk and etc.
Part size range (recommended) 0.1 m-12 m (3.9 in-472.4 in)
Camera pixels of i-Tracker 25 MP
Operating temperature range 0-45 °C (32℉-113℉)
Interface mode USB 3.0, Network Interface

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