HIGH-SPEED OPTICAL 3D MEASUREMENT

TrackScan Sharp-E Optical 3D Scanning System

Name: SCANOLOGY TrackScan Sharp-E Optical 3D Scanning System
Brand: SCANOLOGY

The SCANOLOGY TrackScan Sharp-E is a high-performance optical tracking 3D scanning system engineered for fast, accurate and flexible measurement of medium-to-large industrial components.

With up to 6 million measurements per second, 81 blue laser lines, wireless operation and accuracy up to 0.025 mm, Sharp-E delivers powerful metrology performance for inspection, reverse engineering and manufacturing.

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SCANOLOGY TrackScan Sharp-E optical 3D scanning system

6M Measurements Per Second

90 m³ High-Precision Measurement Range

800 × 700 Maximum Scanning Area — mm

0.025 mm Scanner Accuracy

INDUSTRIAL OPTICAL METROLOGY

High-Speed Measurement Without Targets on the Part

TrackScan Sharp-E combines optical tracking, high-speed blue-laser scanning and onboard edge computing to create an efficient workflow for industrial inspection and reverse engineering.

Target-Free Optical Tracking

The optical tracker continuously determines scanner position, reducing the need to place traditional reference targets over the entire component.

6 Million Measurements/Second

High-speed acquisition dramatically increases productivity when capturing large and complex industrial surfaces.

81 Blue Laser Lines

Triple Cross Technology rapidly captures large surface areas while maintaining detailed geometry.

Wireless Operation

Battery-powered operation and wireless transmission give operators greater freedom around large parts.

90 m³ Measurement Range

A large high-precision volume makes Sharp-E ideal for vehicles, tooling, molds, machinery and industrial assemblies.

Metrology-Grade Accuracy

Accuracy up to 0.025 mm supports demanding inspection, engineering and quality-control workflows.

REAL-WORLD INDUSTRIAL 3D SCANNING

Designed for Large and Complex Components

TrackScan Sharp-E gives operators the flexibility to scan large industrial components while maintaining accurate optical tracking throughout the measurement process.

TrackScan Sharp-E scanning a large industrial component

90 M³ HIGH-PRECISION MEASUREMENT RANGE

A Powerful Balance of Range, Speed and Accuracy

TrackScan Sharp-E provides a high-precision measurement range of up to 90 m³ and an overall scanning range up to 125 m³.

This makes Sharp-E an excellent choice for automotive components, tooling, molds, machinery, aerospace parts and other medium-to-large industrial assemblies.

For customers who do not require the larger measurement volume of the Sharp-S, Sharp-E delivers the same core high-speed scanning technology in a range suited to many industrial applications.

SCANOLOGY TrackScan Sharp-E optical tracking system

THREE BLUE-LASER SCANNING MODES

Fast Surface Capture. Fine Detail. Deep Features.

TrackScan Sharp-E provides dedicated scanning modes for different surfaces, features and geometry.

Ultra-Fast Scanning

81 blue laser lines using Triple Cross Technology provide rapid capture of large surfaces.

Hyperfine Scanning

17 parallel blue laser lines capture edges, slots, corners and detailed geometry.

Deep-Hole Scanning

A dedicated blue laser line helps capture recessed features and challenging internal geometry.

TrackScan Sharp-E blue laser industrial 3D scanning

HIGH-SPEED BLUE LASER TECHNOLOGY

Capture Dense 3D Data Faster

Sharp-E combines multiple blue-laser scanning modes with high-speed optical tracking to collect dense surface data quickly and accurately.

A maximum scanning area of 800 × 700 mm helps improve productivity on larger surfaces, while fine and deep-hole modes provide the flexibility to capture detailed geometry.

This combination makes Sharp-E equally capable in dimensional inspection, reverse engineering and product development workflows.

METROLOGY-GRADE PERFORMANCE

Precision for Industrial Inspection

Sharp-E combines high-resolution surface capture with industrial volumetric measurement performance.

Scanner accuracy up to 0.025 mm and resolution as fine as 0.020 mm make Sharp-E a powerful solution for CAD comparison, dimensional inspection, reverse engineering and tooling verification.

Optical tracking allows operators to move around complex components while maintaining a stable measurement reference.

TrackScan Sharp-E industrial metrology application

Precision Where It Matters High-speed optical tracking for industrial inspection and engineering.

VOLUMETRIC ACCURACY

Accurate Across the Measurement Volume

0.049 mm 10.4 m³ / 3.5 m

0.070 mm 35 m³ / 5.2 m

0.130 mm 90 m³ / 7.2 m

0.020 mm Resolution Up To

TRACKSCAN SHARP-E APPLICATIONS

Designed for Industrial Inspection and Engineering

Automotive

Aerospace

Molds & Tooling

Heavy Equipment

Reverse Engineering

Quality Inspection

Product Development

Manufacturing

TYPICAL TRACKSCAN WORKFLOW

From Physical Part to Accurate 3D Data

01 — POSITION

Set Up the Tracker

Position the optical tracker so it has visibility of the scanner and measurement area.

02 — SCAN

Capture the Component

Move freely around the part while the tracker continuously determines scanner position.

03 — PROCESS

Generate 3D Data

Create dense point-cloud and polygon mesh data from the captured measurements.

04 — USE

Inspect or Reverse Engineer

Use the scan for CAD comparison, inspection, reverse engineering, tooling or manufacturing.

TRACKSCAN SHARP IN ACTION

Large Parts. Complex Geometry. High-Speed Measurement.

The TrackScan Sharp platform is engineered for demanding industrial measurement applications where speed, range and precision all matter.

TrackScan Sharp industrial 3D scanning application

TrackScan Sharp high-speed blue laser scanning

TrackScan Sharp optical tracking inspection

EXPAND YOUR MEASUREMENT CAPABILITIES

More Than Optical Scanning

Tracked Probing

Measure hidden points, reference holes and geometry that cannot be directly captured with optical scanning.

Multi-Tracker Measurement

Additional optical trackers can extend the measurement volume for exceptionally large parts and assemblies.

Automated Measurement

The scanner architecture can support robotic integration for automated and repeatable inspection workflows.

TECHNICAL SPECIFICATIONS

TrackScan Sharp-E Specifications

Technical specifications shown below are specifically for the SCANOLOGY TrackScan Sharp-E configuration.

Model	TrackScan Sharp-E
Ultra-Fast Scanning	81 blue laser lines — Triple Cross Technology
Hyperfine Scanning	17 parallel blue laser lines
Deep-Hole Scanning	1 additional blue laser line
Scanner Accuracy	Up to 0.025 mm
Measurement Rate	Up to 6,000,000 measurements/second
Maximum Scanning Area	800 × 700 mm
Resolution	Up to 0.020 mm
High-Precision Measurement Range	Up to 90 m³
Overall Scanning Range	Up to 125 m³
Volumetric Accuracy — 10.4 m³ / 3.5 m	0.049 mm
Volumetric Accuracy — 35 m³ / 5.2 m	0.070 mm
Volumetric Accuracy — 90 m³ / 7.2 m	0.130 mm
Volumetric Accuracy with MSCAN	0.044 mm + 0.012 mm/m
Hole Position Accuracy	0.05 mm
Stand-Off Distance	300 mm
Depth of Field	400 mm / 800 mm large-depth-of-field mode
Laser Class	Class II — eye-safe
Output Formats	STL, PJ3, IGS, ASC and additional/custom formats
Operating Temperature	-10°C to 40°C
Operating Humidity	10–90% RH, non-condensing
Interface	USB 3.0 / Network Interface
Certifications	CE, RoHS, WEEE, FCC

Specifications are based on current manufacturer-published SCANOLOGY TrackScan Sharp-E specifications and are subject to change. Contact Rapid Scan 3D for current configurations, software, accessories and availability.

WHY BUY FROM RAPID SCAN 3D?

The Scanner Is Only Part of the Solution

Rapid Scan 3D can help evaluate your complete measurement workflow—from scanner selection and tracking configuration to inspection, reverse engineering and CAD software.

Application Consultation

We help determine whether Sharp-E is the right system based on your part size, geometry, accuracy requirements and workflow.

Live Demonstrations

Evaluate TrackScan Sharp-E using parts representative of your actual inspection or reverse-engineering needs.

Training & Support

Get assistance with system setup, scanner operation, software, inspection workflows and reverse engineering.

FREQUENTLY ASKED QUESTIONS

TrackScan Sharp-E FAQ

What is the accuracy of the TrackScan Sharp-E?

TrackScan Sharp-E offers scanner accuracy up to 0.025 mm. Volumetric accuracy is specified at 0.049 mm within 10.4 m³, 0.070 mm within 35 m³ and 0.130 mm within 90 m³.

How large is the Sharp-E measurement range?

Sharp-E supports a high-precision measurement range up to 90 m³ and an overall scanning range up to 125 m³.

How fast does TrackScan Sharp-E scan?

Sharp-E captures up to 6,000,000 measurements per second using 81 blue laser lines in ultra-fast scanning mode.

Does TrackScan Sharp-E require targets?

During normal optical tracking, the tracker continuously tracks the handheld scanner, reducing the need to cover the entire component with traditional reference targets.

Is TrackScan Sharp-E wireless?

Yes. The TrackScan Sharp platform supports battery-powered operation and wireless data transmission.

What is the difference between Sharp-E and Sharp-S?

Both models offer high-speed Sharp-series scanning performance. Sharp-E provides up to 90 m³ of high-precision measurement range, while Sharp-S extends that range to 135 m³ for larger-scale measurement applications.

Can Rapid Scan 3D demonstrate the Sharp-E?

Yes. Contact Rapid Scan 3D to discuss your application, pricing and demonstration options.

SEE TRACKSCAN SHARP-E IN ACTION

Request Pricing, a Demonstration or an Application Review

Tell Rapid Scan 3D about the parts you need to measure, their approximate size, required accuracy and your intended inspection or reverse-engineering workflow.

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		TrackScan-P550	TrackScan-P542
Scan mode	Ultra-fast scanning	21 blue laser crosses	17 blue laser crosses
Scan mode	Hyperfine scanning	7 blue parallel laser lines	7 blue parallel laser lines
Scan mode	Deep hole scanning	1 blue laser line	1 blue laser line
Accuracy(1)		Up to 0.025 mm	Up to 0.025 mm
Measurement rate		Up to 2,600,000 measurements/s	Up to 2,200,000 measurements/s
Scanning area		Up to 500 mm × 600 mm	Up to 500 mm × 600 mm
Laser class		Class II (eye-safe)	Class II (eye-safe)
Resolution		Up to 0.020 mm	Up to 0.020 mm
Volumetric accuracy(2)	10.4 m³	0.060 mm	0.060 mm
Volumetric accuracy(2)	18.0 m³	0.075 mm	0.075 mm
Volumetric accuracy (With MSCAN photogrammetry system)		0.044 mm + 0.012 mm/m	0.044 mm + 0.012 mm/m
Single-point repeatability of portable CMM T-Probe		0.030 mm	0.030 mm
Hole position accuracy		0.050 mm	0.050 mm
Object Size (Recommend)		100 mm–8000 mm	100 mm–8000 mm
Stand-off distance		300 mm	300 mm
Depth of field		400 mm	400 mm
Output formats		.stl, .ply, .obj, .igs, wrl, .xyz, .dae, .fbx, .ma, .asc or customized	.stl, .ply, .obj, .igs, wrl, .xyz, .dae, .fbx, .ma, .asc or customized
Operating temperature range		-10°C–40°C	-10°C–40°C
Operating humidity (Non-condensation)		10%–90% RH	10%–90% RH
Interface mode		USB 3.0	USB 3.0
Certification		CE, UL	CE, UL

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