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Scanology AutoScan T 3D System

Scanology AutoScan T 3D System

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Optical Automated Inspection for Intelligent Production Lines

SCANOLOGY AutoScan-T

Automated Marker-Free 3D Inspection for the Production Floor

The SCANOLOGY AutoScan-T is an automated optical 3D inspection system designed for intelligent quality control in production and shop-floor environments.

AutoScan-T combines a high-precision optical tracking system, robotic automation and blue-laser 3D scanning to perform marker-free, non-contact and non-destructive measurement of manufactured components.

With accuracy up to 0.025 mm, scanning rates up to 2.6 million measurements per second, and a scanning area up to 500 × 600 mm, AutoScan-T can automate repeatable dimensional inspection while reducing operator workload.

Request Pricing Schedule a Demonstration
SCANOLOGY AutoScan-T automated robotic 3D inspection system
0.025 mm Accuracy
2.6M Measurements / Second
500 × 600 mm Maximum Scan Area
0.020 mm Maximum Resolution
Automated Shop-Floor Metrology

Move 3D Inspection Into the Production Process

AutoScan-T is designed to automate dimensional inspection directly where parts are manufactured. Optical tracking continuously monitors the scanner, eliminating the need to apply traditional positioning markers directly across the part in the tracked measurement workflow.

AutoScan-T Highlights

Built for Automated Quality Control

01

0.025 mm Accuracy

Metrology-grade optical measurement supports dimensional inspection, CAD comparison and automated manufacturing quality control.

02

Marker-Free Measurement

Optical tracking monitors the scanner in real time, reducing the need to apply positioning targets directly to the measured component.

03

Up to 2.6M Measurements/Sec

High-speed blue-laser scanning captures dense 3D geometry efficiently for repetitive automated inspection.

04

Production-Line Integration

AutoScan-T can be integrated into automated manufacturing environments for inline or near-line dimensional inspection.

05

Harsh-Environment Design

The system is designed to perform in industrial environments where temperature, vibration and dust can create challenges for conventional metrology equipment.

06

One-Click Operation

Offline programming and automated workflows help simplify routine inspection for production operators.

SCANOLOGY AutoScan-T automated 3D inspection of automotive body
Automated Automotive Inspection

Inspect Complex Body Structures Without Manual Scanning

AutoScan-T is especially well suited for repetitive inspection of automotive structures, stampings, body panels, castings and complex manufactured assemblies.

The robot moves the scanner through predefined positions while the optical tracker continuously determines the scanner's location.

  • Automotive body structures
  • Stamped sheet-metal parts
  • Castings
  • Battery components
  • Automotive tooling
  • Large molds
Multiple Scanning Modes

Speed, Detail and Deep-Feature Inspection

AutoScan-T uses multiple blue-laser scanning modes to capture both general part geometry and more challenging industrial features.

Up to 21 Blue Laser Crosses

Ultra-Fast Scanning

Rapidly capture overall component geometry for automated production inspection and quality control.

7 Parallel Blue Laser Lines

Hyperfine Scanning

Capture detailed industrial geometry when increased point density and fine surface measurement are required.

1 Blue Laser Line

Deep-Hole Scanning

Measure holes, slots, channels and recessed features that are difficult to capture using wider laser patterns.

Flexible Robotic Inspection

Automate Repetitive Measurement Tasks

A robotic arm carries the optical scanner through programmed measurement positions while the tracking system monitors the scanner in real time.

The system can be configured around different workpieces, positioners, rotary tables and other automation hardware to create application-specific inspection cells.

Key advantage:
Because the scanner is optically tracked, the robot does not need to serve as the measurement reference. This helps separate robot motion accuracy from the metrology measurement itself.
AutoScan-T robotic 3D inspection with optical tracking
Available Configurations

AutoScan-T550 vs. AutoScan-T542

Both AutoScan-T systems provide up to 0.025 mm measurement accuracy. The primary differences are the ultra-fast laser configuration and maximum measurement rate.

Maximum Scanning Speed

AutoScan-T550

Higher-speed configuration for demanding automated inspection.

  • 21 blue laser crosses
  • Up to 2.6 million measurements/sec
  • Up to 0.025 mm accuracy
  • 500 × 600 mm scan area
  • 7 parallel hyperfine laser lines
  • Dedicated deep-hole laser line

AutoScan-T542

High-performance automated inspection configuration with a slightly reduced ultra-fast laser count.

  • 17 blue laser crosses
  • Up to 2.2 million measurements/sec
  • Up to 0.025 mm accuracy
  • 500 × 600 mm scan area
  • 7 parallel hyperfine laser lines
  • Dedicated deep-hole laser line
Enclosed SCANOLOGY AutoScan-T automated inspection cell
Integrated Inspection Cell

Build a Complete Automated Metrology Station

AutoScan-T can be configured as a dedicated robotic inspection cell with guarding, robot, optical tracker, scanner, part positioner and inspection workstation.

This creates a repeatable inspection platform suitable for production environments where consistent measurement routines are required.

  • Robot integration
  • Safety guarding
  • Rotary positioners
  • Production-line interfaces
  • Automated measurement sequences
  • Inspection software integration
Detailed Surface Inspection

Capture Full-Field Geometry Instead of Individual Points

Traditional gauges and touch probes typically measure selected locations. AutoScan-T captures dense 3D surface data across the component.

That data can be used to evaluate:

  • Overall dimensional deviation
  • Surface profile
  • Hole position
  • Feature geometry
  • Warpage
  • Manufacturing variation
AutoScan-T automated blue laser inspection of automotive wheel
Metrology Performance

Accuracy Across Large Automated Workspaces

Optical tracking allows AutoScan-T to maintain metrology performance across larger inspection volumes while the robot provides automated scanner movement.

0.025 mm System Accuracy
0.060 mm Volumetric Accuracy at 10.4 m³
0.075 mm Volumetric Accuracy at 18.0 m³
0.044 + 0.012 mm/m With MSCAN Photogrammetry
Expand the System

Configure AutoScan-T Around Your Application

The optical tracking architecture allows AutoScan-T to work with additional measurement and positioning technologies for more complex inspection requirements.

Portable CMM / T-Probe

Add tracked probing for hidden features, hole centers and points that are difficult to measure optically.

MSCAN Photogrammetry

Add photogrammetry to improve volumetric accuracy across very large measurement volumes.

Rotary Platforms

Automatically rotate the workpiece to improve scanner access and measurement coverage.

Guide Rails

Extend robot or tracker positioning for larger components and production environments.

Multiple Part Fixtures

Create dedicated fixtures for repeatable automated inspection of production components.

Production-Line Integration

Connect automated inspection into the manufacturing workflow for inline or near-line quality control.

Automated Inspection Workflow

From 3D Scan to Quality Report

AutoScan-T can be integrated with professional 3D inspection software to automate scanning, CAD comparison, deviation analysis and dimensional reporting.

Offline Programming

Create automated inspection routines before running the production measurement cycle.

CAD Comparison

Compare captured 3D data against nominal CAD geometry to identify manufacturing deviations.

Automated Reporting

Generate repeatable inspection results for production quality control and documentation.

Applications

Where Can You Use AutoScan-T?

Automotive

Automate inspection of stamped panels, body structures, castings, tooling and manufactured components.

Aerospace

Inspect precision aerospace components, tooling and assemblies with repeatable robotic measurement.

Mold Manufacturing

Inspect molds, dies and tooling for production validation, wear and dimensional deviation.

Energy

Measure industrial components used in power generation, maintenance and heavy equipment.

Defense

Support automated dimensional inspection of precision manufactured components and assemblies.

Electronics & 5G

Automate quality control of manufactured housings, structures and precision production parts.

Heavy Industry

Measure castings, machinery parts and fabricated components directly in industrial environments.

Batch Inspection

Run predefined measurement programs repeatedly for higher-volume production quality control.

Technical Specifications

SCANOLOGY AutoScan-T Specifications

Specification AutoScan-T550 AutoScan-T542
System Type Optical automated robotic 3D inspection system
Ultra-Fast Scanning 21 blue laser crosses 17 blue laser crosses
Hyperfine Scanning 7 parallel blue laser lines
Deep-Hole Scanning 1 blue laser line
Accuracy Up to 0.025 mm
Maximum Measurement Rate 2,600,000 measurements/sec 2,200,000 measurements/sec
Maximum Scanning Area 500 × 600 mm
Maximum Resolution 0.020 mm
Volumetric Accuracy — 10.4 m³ 0.060 mm
Volumetric Accuracy — 18.0 m³ 0.075 mm
Volumetric Accuracy With MSCAN 0.044 mm + 0.012 mm/m
T-Probe Single-Point Repeatability 0.030 mm
Hole Position Accuracy 0.050 mm
Recommended Object Size 100–8000 mm
Stand-Off Distance 300 mm
Depth of Field 400 mm
Laser Class Class II — eye-safe
Interface USB 3.0
Operating Temperature -10°C to 40°C / 14°F to 104°F
Operating Humidity 10–90% RH, non-condensing
Output Formats STL, PLY, OBJ, IGS, WRL, XYZ, DAE, FBX, MA, ASC and customized formats
Certification CE, UL

Specifications are based on current SCANOLOGY manufacturer information and may change without notice. Measurement performance depends on system configuration, robot integration, calibration, tracking volume and environmental conditions. Contact Rapid Scan 3D to confirm the recommended AutoScan-T configuration for your application.

Rapid Scan 3D

Why Buy AutoScan-T From Rapid Scan 3D?

Rapid Scan 3D can help integrate the complete automated inspection workflow—including 3D scanning, optical tracking, robotics, inspection software, programming, implementation and training.

Application Consultation

We'll evaluate your part sizes, tolerances, cycle-time requirements, inspection volume and production workflow.

Robot & Metrology Integration

Rapid Scan 3D can help configure the scanner, optical tracker, robot, positioners and inspection software around your application.

Training & Technical Support

Get assistance with automated scanning, robot programming, inspection workflows and system implementation.

Frequently Asked Questions

AutoScan-T FAQ

What is SCANOLOGY AutoScan-T?

AutoScan-T is an automated optical 3D inspection system that combines robotics, optical tracking and blue-laser 3D scanning for repetitive industrial quality control.

How accurate is AutoScan-T?

SCANOLOGY specifies measurement accuracy up to 0.025 mm under the manufacturer's specified testing conditions.

How fast is AutoScan-T?

AutoScan-T550 captures up to 2.6 million measurements per second. AutoScan-T542 captures up to 2.2 million measurements per second.

What is the difference between AutoScan-T550 and AutoScan-T542?

The main differences are scanning speed and the number of blue laser crosses. AutoScan-T550 uses 21 blue laser crosses while AutoScan-T542 uses 17.

Does AutoScan-T require markers on the part?

The optical tracking system tracks the scanner directly, allowing marker-free measurement on the workpiece in the tracked scanning workflow.

Can AutoScan-T be integrated into a production line?

Yes. AutoScan-T is designed for automated shop-floor and production-line inspection and can be integrated with robots, positioners and other automation hardware.

Can AutoScan-T measure deep holes?

Yes. The system includes a dedicated blue laser line for deep-hole scanning and recessed industrial geometry.

Can AutoScan-T use photogrammetry?

Yes. The system can be combined with the SCANOLOGY MSCAN photogrammetry system to improve volumetric accuracy over larger measurement volumes.

Can AutoScan-T use a probe?

Yes. Compatible portable CMM probing can be added for features or points that are difficult to measure using optical scanning alone.

What size parts can AutoScan-T inspect?

SCANOLOGY currently recommends the system for objects approximately 100 mm to 8000 mm in size depending on configuration and measurement requirements.

Which industries use AutoScan-T?

Typical industries include automotive, aerospace, defense, energy, mold manufacturing, electronics, heavy industry and other production environments requiring repeatable dimensional inspection.

How do I get AutoScan-T pricing?

Contact Rapid Scan 3D for current AutoScan-T550 and AutoScan-T542 pricing, robot configurations, system integration, demonstrations, software and training.

Automate Your Production Inspection With AutoScan-T

Tell Rapid Scan 3D what you need to inspect, your part size, tolerances, production volume and desired inspection cycle time. We'll help configure an AutoScan-T robotic 3D inspection system around your manufacturing process.

Request an AutoScan-T Quote Schedule a Demo

Rapid Scan 3D
562-912-3544   |   info@rapidscan3d.com

Technical specification AutoScan T 3D System
Type AutoScan-T550 AutoScan-T542
Scan mode Ultra-fast scanning 21 blue laser crosses 17 blue laser crosses
Scan mode Hyperfine scanning 7 blue parallel laser lines
Scan mode Deep hole scanning 1 blue laser line
Accuracy(1) Up to 0.025 mm Up to 0.025 mm
Measurement rate Up to 2,600,000 measurements/s Up to 2,200,000 measurements/s
Scanning area Up to 500 mm × 600 mm Up to 500 mm × 600 mm
Laser class Class II (eye-safe) Class II (eye-safe)
Resolution Up to 0.020 mm Up to 0.020 mm
Volumetric accuracy(2) 10.4 m³ 0.060 mm 0.060 mm
Volumetric accuracy(2) 18.0 m³ 0.075 mm 0.075 mm
Volumetric accuracy (With MSCAN photogrammetry system) 0.044 mm + 0.012 mm/m 0.044 mm + 0.012 mm/m
Single-point repeatability of portable CMM T-Probe 0.030 mm 0.030 mm
Hole position accuracy 0.050 mm 0.050 mm
Object Size (Recommend) 100 mm–8000 mm 100 mm–8000 mm
Stand-off distance 300 mm 300 mm
Depth of field 400 mm 400 mm
Output formats .stl, .ply, .obj, .igs, wrl, .xyz, .dae, .fbx, .ma, .asc or customized .stl, .ply, .obj, .igs, wrl, .xyz, .dae, .fbx, .ma, .asc or customized
Operating temperature range -10°C–40°C -10°C–40°C
Operating humidity (Non-condensation) 10%–90% RH 10%–90% RH
Interface mode USB 3.0 USB 3.0
Certification CE, UL CE, UL
(1) ISO 17025 accredited: Based on VDI/VDE 2634 Part 3 standard and JJF 1951 specification, probing error (size) (PS) performance is evaluated. (2) ISO 17025 accredited: Based on VDI/VDE 2634 Part 3 standard and JJF 1951 specification, sphere spacing error (SD) performance is evaluated.

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