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Scanology TrackScan Sharp49

OPTICAL 3D MEASUREMENT FOR LARGE COMPONENTS

TrackScan Sharp49 Optical 3D Scanning System

The SCANOLOGY TrackScan Sharp49 is a professional optical tracking 3D measurement system designed for accurate, target-free scanning of large industrial components.

With a tracking distance of up to 6 meters, a 49 m³ measurement volume, 25-megapixel tracker cameras and measurement speeds up to 2.6 million measurements per second, Sharp49 delivers a powerful combination of range, precision and workflow flexibility.

SCANOLOGY TrackScan Sharp49 optical 3D scanning system
6 m Tracking Distance
49 m³ Measurement Volume
2.6M Measurements Per Second
0.025 mm Scanner Accuracy

INDUSTRIAL OPTICAL METROLOGY

Measure Large Parts Without Covering Them in Targets

TrackScan Sharp49 combines a portable i-Scanner with an optical i-Tracker to deliver precise large-part measurement without the need to place reference markers across the entire component.

01

Target-Free Optical Tracking

The optical tracker continuously tracks the handheld scanner, helping streamline measurement of large parts and assemblies.

02

6-Meter Tracking Distance

Measure large objects from greater distances while reducing the need to frequently reposition the tracker.

03

2.6 Million Measurements/Second

High-speed scanning captures dense surface data efficiently for inspection and reverse-engineering workflows.

04

25 MP Tracker Cameras

High-resolution industrial cameras provide reliable tracking over the Sharp49 measurement volume.

05

49 m³ Measurement Volume

A large optical measurement range supports vehicles, machinery, tooling, molds and other sizable components.

06

Metrology-Grade Accuracy

Accuracy up to 0.025 mm supports dimensional inspection, quality control and engineering applications.

LARGE-VOLUME 3D MEASUREMENT

Scan Large Components From Fewer Tracker Positions

With up to 6 meters of tracking distance and a 49 m³ measurement volume, Sharp49 is designed to simplify measurement of large industrial components and multiple parts within the same workspace.

TrackScan Sharp49 large-volume industrial 3D scanning

49 M³ MEASUREMENT VOLUME

Built for Large-Part Inspection

Sharp49 provides the range needed for automotive, aerospace, tooling, heavy-equipment and manufacturing applications while maintaining high measurement accuracy.

At a 3.5-meter tracking distance and 10.4 m³ measurement volume, volumetric accuracy is specified at 0.049 mm.

At the maximum 49 m³ volume and 6-meter tracking distance, volumetric accuracy is specified at 0.089 mm. :contentReference[oaicite:1]{index=1}

SCANOLOGY TrackScan Sharp49 optical tracking system

THREE BLUE-LASER SCANNING MODES

Speed, Detail and Deep-Feature Measurement

Sharp49 provides dedicated laser configurations for rapid surface acquisition and detailed feature capture.

21

Ultra-Fast Scanning

21 blue laser crosses provide high-speed surface capture for large industrial components.

7

Hyperfine Scanning

7 parallel blue laser lines capture fine details, edges, slots and complex geometry.

1

Deep-Hole Scanning

A dedicated blue laser line helps capture recessed features and difficult geometry.

TrackScan Sharp49 blue laser industrial 3D scanning

UP TO 2.6 MILLION MEASUREMENTS PER SECOND

Fast Data Capture for Industrial Measurement

Sharp49 captures up to 2,600,000 measurements per second with a maximum scanning area of 500 × 600 mm.

The combination of optical tracking and multiple blue-laser modes helps technicians rapidly digitize large surfaces while retaining the detail required for quality inspection and reverse engineering.

METROLOGY-GRADE PERFORMANCE

Precision for Inspection and Reverse Engineering

Sharp49 offers scanner accuracy up to 0.025 mm and resolution as fine as 0.020 mm. :contentReference[oaicite:2]{index=2}

This level of performance makes it suitable for CAD comparison, dimensional inspection, tooling verification, reverse engineering and product development.

A recommended part-size range from approximately 0.1 m to 12 m gives the Sharp49 flexibility across a broad range of measurement applications.

TrackScan Sharp49 industrial metrology application
Accuracy Across Large Components Optical tracking and metrology-grade blue-laser measurement.

VOLUMETRIC ACCURACY

Reliable Measurement Across the Tracking Volume

0.049 mm 10.4 m³ / 3.5 m
0.067 mm 28.6 m³ / 5.0 m
0.089 mm 49 m³ / 6.0 m

TRACKSCAN SHARP49 APPLICATIONS

Designed for Industrial Inspection and Engineering

Automotive
Aerospace
Molds & Tooling
Heavy Equipment
Reverse Engineering
Quality Inspection
Product Development
Manufacturing

TYPICAL TRACKSCAN WORKFLOW

From Physical Part to Accurate 3D Data

01 — POSITION

Set Up the i-Tracker

Position the optical tracker so it has clear visibility of the scanner and measurement workspace.

02 — SCAN

Capture the Component

Move around the part while the tracker continuously determines scanner position.

03 — PROCESS

Generate 3D Data

Convert the captured measurements into dense point-cloud and polygon mesh data.

04 — USE

Inspect or Reverse Engineer

Use the scan for CAD comparison, dimensional inspection, reverse engineering or manufacturing.

TRACKSCAN SHARP49 IN ACTION

Large Parts. Flexible Tracking. Accurate Results.

Sharp49 is designed for large-component measurement where traditional handheld scanning workflows may require extensive target placement or frequent repositioning.

EXPAND YOUR MEASUREMENT WORKFLOW

More Than Surface Scanning

Hole & Slot Inspection

An auxiliary light module can assist with inspection of holes, slots and other challenging geometric features.

MSCAN Photogrammetry

For larger measurement applications, Sharp49 can work with MSCAN photogrammetry to support expanded volumetric measurement performance.

M-Track Integration

The i-Tracker can be integrated with robotic tool simulation and path-planning solutions for applications such as grinding, welding and coating.

TECHNICAL SPECIFICATIONS

TrackScan Sharp49 Specifications

Technical specifications shown below are specifically for the SCANOLOGY TrackScan Sharp49.

Model TrackScan Sharp49
Ultra-Fast Scanning 21 blue laser crosses
Hyperfine Scanning 7 parallel blue laser lines
Deep-Hole Scanning 1 blue laser line
Scanner Accuracy Up to 0.025 mm
Measurement Rate Up to 2,600,000 measurements/second
Maximum Scanning Area 500 × 600 mm
Resolution Up to 0.020 mm
Tracking Distance per i-Tracker Up to 6,000 mm / 6 meters
Measurement Volume Up to 49 m³
Volumetric Accuracy — 10.4 m³ / 3.5 m 0.049 mm
Volumetric Accuracy — 28.6 m³ / 5.0 m 0.067 mm
Volumetric Accuracy — 49 m³ / 6.0 m 0.089 mm
With MSCAN Photogrammetry 0.044 mm + 0.012 mm/m for distances over 6 m
Hole Position Accuracy 0.050 mm
i-Tracker Camera Resolution 25 MP
Stand-Off Distance 300 mm
Depth of Field 400 mm
Recommended Part Size 0.1 m – 12 m
Laser Class Class II — eye-safe
Operating Temperature 0°C – 45°C
Operating Humidity 10–90% RH, non-condensing
Interface USB 3.0 / Network Interface
Certifications CE, RoHS, WEEE

Specifications are based on current manufacturer-published SCANOLOGY TrackScan Sharp49 specifications and are subject to change. Contact Rapid Scan 3D for current system configuration, accessories, software and availability.

WHY BUY FROM RAPID SCAN 3D?

The Scanner Is Only Part of the Solution

Rapid Scan 3D can help evaluate your complete measurement workflow—from scanner and tracker configuration to inspection, reverse engineering and CAD software.

Application Consultation

We help determine whether Sharp49 is the right system based on your part size, geometry, accuracy requirements and measurement environment.

Live Demonstrations

Evaluate the TrackScan platform using parts representative of your actual inspection or reverse-engineering workflow.

Training & Support

Get assistance with scanner setup, optical tracking, measurement software, inspection and reverse engineering.

FREQUENTLY ASKED QUESTIONS

TrackScan Sharp49 FAQ

What is the accuracy of the TrackScan Sharp49?

TrackScan Sharp49 offers scanner accuracy up to 0.025 mm and resolution up to 0.020 mm.

How large is the Sharp49 measurement volume?

Sharp49 provides a measurement volume up to 49 m³ with a maximum tracking distance of 6 meters per i-Tracker.

How fast does TrackScan Sharp49 scan?

Sharp49 captures up to 2,600,000 measurements per second and provides a scanning area up to 500 × 600 mm.

Does TrackScan Sharp49 require targets on the part?

During normal optical tracking, the i-Tracker continuously tracks the handheld i-Scanner, allowing large components to be scanned without placing traditional reference markers across the entire surface.

Does TrackScan Sharp49 support wireless scanning?

The Sharp49 platform supports both wired and optional wireless data transfer, giving users flexibility for different industrial measurement environments.

What is the difference between Sharp49 and Sharp-E?

Sharp49 provides up to 2.6 million measurements per second, 21 ultra-fast laser crosses, a 500 × 600 mm scan area, 6-meter tracking and a 49 m³ measurement volume. The newer Sharp-E increases scanning speed, laser count, scanning area and measurement volume for larger and faster measurement applications.

What size parts can TrackScan Sharp49 measure?

SCANOLOGY recommends the Sharp49 for parts ranging from approximately 0.1 meter to 12 meters, making it suitable for everything from medium-sized industrial components to large assemblies.

Can Rapid Scan 3D demonstrate the TrackScan Sharp49?

Yes. Contact Rapid Scan 3D to discuss your application, pricing and demonstration options.

SEE TRACKSCAN SHARP49 IN ACTION

Request Pricing, a Demonstration or an Application Review

Tell Rapid Scan 3D about the parts you need to measure, their approximate size, required accuracy and intended inspection or reverse-engineering workflow.

Technical Specifications
Type TrackScan-Sharp 49
Scan mode Ultra-fast scanning 21 blue laser crosses
Scan mode Hyperfine scanning 7 blue parallel laser lines
Scan mode Deep-hole scanning 1 blue laser line
Accuracy(1) Up to 0.025 mm
Measurement rate Up to 2,600,000 measurements/s
Scanning area Up to 500 mm × 600 mm
Laser class Class II (eye-safe)
Resolution 0.020 mm
Volumetric accuracy(2) 10.4 m³ (Tracking distance 3.5 m) 0.049 mm
Volumetric accuracy(2) 28.6 m³ (Tracking distance 5.0 m) 0.067 mm
Volumetric accuracy(2) 49.0 m³ (Tracking distance 6.0 m) 0.089 mm
Volumetric accuracy (with MSCAN photogrammetry system) 0.044 mm + 0.012 mm/m (>6m)
Hole position accuracy 0.050 mm
Camera pixels of E-Track 25 megapixels
Stand-off distance 300 mm
Depth of field 400 mm
Operating temperature range 0-45 °C
Operating humidity range (non-condensing) 10-90% RH
Interface mode USB 3.0, Network Interface
Certification CE, RoHS, WEEE

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