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SIMSCAN-S

 

Ultra-Accurate, Wireless 3D Scanning for Critical Surfaces, Tight Spaces, and Industrial Inspection

The SIMSCAN-S Gen2 is a palm-sized, wireless handheld 3D scanner designed for high-accuracy 3D measurement, inspection, and reverse engineering. Built for demanding industrial environments, it delivers exceptional detail, fast data capture, and reliable performance when scanning complex parts, precision-machined surfaces, deep features, slots, channels, and hard-to-reach areas.

With accuracy up to 0.015 mm, a maximum measurement rate of up to 8,100,000 measurements per second, and a lightweight 560 g magnesium-alloy body, the SIMSCAN-S Gen2 gives professional users the speed, portability, and precision needed for advanced manufacturing, aerospace, automotive, mold, energy, heavy industry, rail, shipbuilding, and quality control applications.

Need help choosing the right 3D scanner?
Contact Rapid Scan 3D to request pricing, schedule a demo, or speak with a 3D scanning expert.

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SIMSCAN-S Gen2 Highlights

The SIMSCAN-S Gen2 is engineered for users who need confidence in every scan. From high-tolerance inspection to reverse engineering complex geometry, this scanner is built to capture accurate 3D data quickly while giving operators the freedom to move around parts without being limited by traditional scanning setups.

  • 0.015 mm accuracy: Designed for demanding metrology, inspection, and reverse engineering workflows.
  • 0.035 mm flatness: Helps verify critical flat surfaces and precision-machined features.
  • 0.025 mm sphericity: Supports feature-level verification for holes, bosses, radii, and functional geometry.
  • ISO 10360 standard: Built around globally recognized measurement standards for trusted results.
  • Up to 8,100,000 measurements/s: Capture large amounts of 3D data quickly and efficiently.
  • Up to 180 FPS: Smooth, fast scanning performance for complex parts and demanding geometries.
  • 126 total blue laser lines: High-density laser scanning for speed, detail, and coverage.
  • Wireless freedom: Wi-Fi 6 wireless data transfer and edge computing allow flexible scanning in the shop, lab, or field.
  • Only 560 g: Lightweight palm-sized design for comfortable one-handed operation.
  • Excellent for tight spaces: Short-baseline camera design helps capture gaps, holes, slots, and channels.

 

Built for Critical Measurement and Surface Verification

 

The SIMSCAN-S Gen2 is designed for applications where small deviations matter. With high accuracy, advanced optics, and enhanced measurement algorithms, it provides dependable scan data for GD&T-critical surfaces, precision-machined components, assembly features, and inspection workflows where fit, function, and quality decisions depend on reliable 3D data.

Accuracy Up to 0.015 mm
Volumetric Accuracy 0.015 mm + 0.03 mm/m
Adaptive Photogrammetry 0.015 mm + 0.012 mm/m when paired with a high-precision scale bar
Flatness 0.035 mm
Sphericity 0.025 mm
Measurement Standard ISO 10360-13, VDI/VDE 2634 Part 3, and JJF1951 evaluation references

 

Key Features


Super High Accuracy in a Palm-Sized Scanner

SIMSCAN-S Gen2 combines compact size with professional measurement performance. Its 0.015 mm accuracy makes it a strong choice for manufacturers, engineers, and inspection teams that need highly detailed scan data from complex parts and critical surfaces.

Fast 3D Data Capture

With 108 quad-crossed blue laser lines in ultra-fast scanning mode, 126 total blue laser lines, a maximum scanning rate of up to 8,100,000 measurements per second, and a frame rate up to 180 FPS, SIMSCAN-S Gen2 helps users capture more data in less time.

Wireless Scanning Freedom

SIMSCAN-S Gen2 is designed for wireless operation using Wi-Fi 6 data transfer and edge computing. This allows users to scan more freely around large parts, inside vehicles, on shop floors, around fixtures, and in areas where cables can slow down the workflow.

Lightweight Magnesium-Alloy Body

Weighing only 560 g, the SIMSCAN-S Gen2 is easy to handle during long scanning sessions. The compact design helps reduce operator fatigue while allowing users to scan from different angles and positions.

Great for Tight Spaces and Hard-to-Reach Areas

The short-baseline camera design allows the scanner to capture data in gaps, deep holes, slots, channels, pockets, and other difficult-to-access areas. This makes it ideal for complex castings, machined components, molds, tooling, assemblies, and aerospace or automotive parts.

Multiple Scanning Modes

SIMSCAN-S Gen2 includes ultra-fast scanning, hyperfine scanning, and deep-hole scanning modes, giving users the flexibility to switch between speed, detail, and hard-to-reach geometry depending on the part and application.

Works with DefinSight Software

ScanTech’s DefinSight software supports a streamlined 3D scanning workflow from data capture through analysis. It helps users process scan data, review results, and move efficiently from scanning to decision-making.

 


 

Scanning Modes

Mode Laser Configuration Best Use
Ultra-Fast Scanning 108 blue laser lines with Quad Cross Technology Fast capture of complex parts, large areas, and general inspection data
Hyperfine Scanning 17 blue parallel laser lines High-detail scanning of fine features, edges, and precision surfaces
Deep Hole Scanning 1 extra blue laser line Capturing holes, slots, grooves, channels, pockets, and recessed areas

 


 

Best Applications for SIMSCAN-S Gen2

SIMSCAN-S Gen2 is ideal for industries that require accurate, repeatable, and fast 3D measurement. It is especially useful when parts have tight tolerances, complex geometry, or surfaces that must be verified with confidence.

Aerospace

Inspect precision components, machined features, assembly surfaces, brackets, housings, and complex parts where tolerance control and reliable measurement are critical.

Automotive and Motorsports

Capture body panels, castings, engine components, custom parts, molds, fixtures, interiors, and performance components for inspection, reverse engineering, and product development.

Mold and Tooling

Scan molds, dies, tooling, cavities, inserts, and complex surfaces for dimensional inspection, repair, reverse engineering, and design updates.

Energy and Heavy Industry

Digitize large equipment components, castings, machined parts, maintenance items, and industrial assemblies with a portable scanner that can be used in real-world environments.

Railway and Shipbuilding

Support inspection, maintenance, repair, reverse engineering, and documentation of large assemblies, structural parts, and complex mechanical components.

Product Development and 3D Printing

Create accurate scan data for CAD modeling, design validation, prototyping, additive manufacturing, and digital archiving.

 


 

Technical Specifications

Product SIMSCAN-S Gen2
Scanner Type Palm-sized handheld 3D laser scanner
Accuracy Up to 0.015 mm
Volumetric Accuracy 0.015 mm + 0.03 mm/m
Adaptive Photogrammetry 0.015 mm + 0.012 mm/m when paired with high-precision scale bar
Resolution Up to 0.020 mm
Sphericity 0.025 mm
Flatness 0.035 mm
Scanning Rate Up to 8,100,000 measurements/s
Frame Rate Up to 180 FPS
Total Laser Lines 126 blue laser lines total
Ultra-Fast Scanning 108 blue laser lines with Quad Cross Technology
Hyperfine Scanning 17 blue parallel laser lines
Deep Hole Scanning 1 extra blue laser line
Scanning Area Up to 700 mm × 600 mm
Laser Class Class II, eye-safe
Stand-Off Distance 300 mm
Depth of Field 550 mm
Dimensions 203 mm × 80 mm × 44 mm
Weight 560 g
Interface USB 3.0
Wireless Standard Wi-Fi 6, 802.11a/b/g/n/ac
Output Formats .stl, .obj, .ply, .asc, .igs, .txt, .mk2, .umk, and more
Operating Temperature -10°C to 40°C
Operating Humidity 10% to 90% RH, non-condensing

 


 

SIMSCAN-S Gen2 vs SIMSCAN-E Gen2

The SIMSCAN-S Gen2 is the higher-accuracy model in the Gen2 lineup. It is designed for users who need the best available accuracy, feature verification, and critical surface measurement. The SIMSCAN-E Gen2 is also fast and capable, but the SIMSCAN-S Gen2 adds higher accuracy along with flatness and sphericity performance for more demanding inspection applications.

Feature SIMSCAN-S Gen2 SIMSCAN-E Gen2
Accuracy 0.015 mm Up to 0.020 mm
Scanning Rate Up to 8,100,000 measurements/s Up to 8,100,000 measurements/s
Scanning Area Up to 700 mm × 600 mm Up to 700 mm × 600 mm
Volumetric Accuracy 0.015 mm + 0.03 mm/m 0.015 mm + 0.035 mm/m
Adaptive Photogrammetry 0.015 mm + 0.012 mm/m 0.015 mm + 0.015 mm/m
Sphericity 0.025 mm Not listed
Flatness 0.035 mm Not listed

 


 

Why Buy Your SIMSCAN-S Gen2 from Rapid Scan 3D?

Buying a 3D scanner is not just about the hardware. The right scanner depends on your part size, tolerance requirements, software workflow, inspection needs, CAD requirements, and operator experience. Rapid Scan 3D helps you choose the correct scanner and software setup so your team can get accurate results faster.

  • Expert guidance on selecting the right 3D scanner for your application
  • Professional demonstrations available before purchase
  • Training and implementation support
  • Reverse engineering and inspection workflow recommendations
  • Support for Geomagic Design X, Geomagic Control X, PolyWorks Inspector, QUICKSURFACE, and other software options
  • Real-world 3D scanning experience across automotive, aerospace, manufacturing, product development, and inspection
  • Hardware, software, support, and training available from one source

 


 

Frequently Asked Questions

What makes the SIMSCAN-S Gen2 different from the standard SIMSCAN models?

The SIMSCAN-S Gen2 is designed for higher-end accuracy and critical surface measurement. It offers up to 0.015 mm accuracy, along with listed flatness and sphericity performance for more advanced inspection and feature-level verification.

Is the SIMSCAN-S Gen2 wireless?

Yes. The SIMSCAN-S Gen2 supports wireless operation with Wi-Fi 6 wireless data transfer and edge computing, giving users more freedom when scanning around large parts, vehicles, fixtures, or hard-to-access areas.

Is the SIMSCAN-S Gen2 good for tight spaces?

Yes. The short-baseline camera design helps the scanner capture data in gaps, deep holes, slots, channels, and other hard-to-reach geometry.

What software works with the SIMSCAN-S Gen2?

SIMSCAN-S Gen2 works with ScanTech’s DefinSight software for scanning and analysis. Depending on your workflow, scan data can also be used with reverse engineering and inspection software such as Geomagic Design X, Geomagic Control X, PolyWorks Inspector, QUICKSURFACE, and other compatible platforms.

Can the SIMSCAN-S Gen2 be used for reverse engineering?

Yes. The scanner can capture accurate 3D data from physical parts that can be used to create CAD models, redesign components, develop replacement parts, or support product development.

Can the SIMSCAN-S Gen2 be used for inspection?

Yes. Its high accuracy, flatness, sphericity, and fast scanning performance make it a strong fit for quality inspection, CAD comparison, dimensional verification, and GD&T-focused workflows.

Does Rapid Scan 3D provide training?

Yes. Rapid Scan 3D can provide product guidance, demonstrations, training, and implementation support to help your team get the most from your 3D scanning system.

 


Request Pricing or Schedule a Demo

Ready to learn more about the SIMSCAN-S Gen2 palm-sized 3D scanner? Contact Rapid Scan 3D today to discuss your application, compare scanner options, and get expert help choosing the right 3D scanning solution.

Rapid Scan 3D
Phone: 562-912-3544
Email: info@rapidscan3d.com

Request a Quote Schedule a Demo

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