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Scanology AutoScan K

Scanology AutoScan K

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Automated 3D Inspection for Batch Production

SCANOLOGY AutoScan-K

24/7 Automated 3D Scanning, Inspection and Reporting

The SCANOLOGY AutoScan-K is an automatic 3D inspection system designed for unattended, repeatable and high-accuracy batch inspection in production environments.

Using machine vision, collaborative robotics, an intelligent rotary table and multi-mode industrial 3D scanning, AutoScan-K can automatically scan parts, compare captured data against CAD geometry, and generate inspection results with minimal operator involvement.

The current AutoScan-KM II configuration delivers up to 4.15 million measurements per second, 0.020 mm accuracy, 0.010 mm resolution, and a maximum scanning field up to 1440 × 860 mm.

Request Pricing Schedule a Demonstration
SCANOLOGY AutoScan-K automated 3D inspection workstation
0.020 mm Accuracy
4.15M Measurements / Second
1440 × 860 mm Maximum Scan Area
0.010 mm Maximum Resolution
Automated Whole-Process Inspection

From Part Loading to Inspection Report

Once scanning routes and inspection parameters are created for a part family, AutoScan-K can automatically perform 3D scanning, data processing, CAD comparison and inspection reporting without requiring an operator to manually scan each component.

AutoScan-K Highlights

Designed for Continuous Automated Quality Control

01

24-Hour Automated Operation

AutoScan-K is designed for continuous automated inspection, supporting unattended batch measurement across multiple shifts.

02

0.020 mm Accuracy

Metrology-grade 3D measurement supports demanding dimensional inspection, process control and manufacturing verification.

03

Up to 4.15M Measurements/Sec

The latest AutoScan-KM II configuration captures dense 3D data at high speed for efficient automated batch inspection.

04

Built-In Photogrammetry

Integrated photogrammetry helps improve volumetric accuracy when measuring larger components and extended measurement areas.

05

Intelligent Rotary Table

Automated part rotation helps eliminate blind spots and improves scanner access to difficult surfaces.

06

SDK / Secondary Development

The SDK interface allows manufacturers and integrators to develop custom automation and control workflows around AutoScan-K.

SCANOLOGY AutoScan-K automated turbine inspection workstation
Batch Inspection

Automate Repetitive Parts Without Sacrificing Detail

AutoScan-K is designed for manufacturers who repeatedly inspect similar or identical components.

The robot automatically positions the scanner while the rotary table reorients the component to provide complete surface coverage.

  • Automated 3D scanning
  • Automatic part rotation
  • Repeatable robot motion
  • Automatic CAD comparison
  • Batch inspection
  • Automated inspection reports
Four Scanning Technologies

Speed, Fine Detail, Large Areas and Deep Features

AutoScan-K combines multiple laser configurations so the same automated inspection platform can adapt to different geometries and measurement requirements.

Up to 17 Blue Laser Crosses

Ultra-Fast Scanning

Rapidly capture general component geometry for high-throughput automated inspection.

7 Parallel Blue Laser Lines

Hyperfine Scanning

Capture high-detail surface data at resolution up to 0.010 mm.

11 Infrared Laser Lines

Large-Area Scanning

Capture a scanning field up to 1440 × 860 mm for larger parts and faster surface coverage.

1 Extra Blue Laser Line

Deep-Hole Scanning

Inspect deep holes, slots, grooves and recessed industrial geometry.

High-Density 3D Data

Capture Complete Surface Geometry

Instead of measuring only selected points, AutoScan-K collects dense surface data across the part.

This provides richer information for:

  • CAD deviation analysis
  • Surface profile inspection
  • Warpage evaluation
  • Geometric deviation
  • Feature inspection
  • Manufacturing process control
SCANOLOGY AutoScan-K automated blue laser turbine inspection
Automated Workflow

Repeatable Inspection in Four Steps

1

Load the Part

Place the component on the intelligent rotary table or dedicated inspection fixture.

2

Select the Routine

Choose the predefined inspection program for the component being measured.

3

Automatic Measurement

The robot, scanner and rotary table automatically capture the required 3D geometry.

4

Analyze & Report

Automatically process scan data, compare it with CAD and generate inspection results.

Operator configuring SCANOLOGY AutoScan-K automated inspection system
Personalized Operation

Create Inspection Routes for Different Part Types

Manufacturers are not limited to a single measurement routine. Different scanning modes and inspection routes can be created depending on the component geometry and inspection requirements.

This makes AutoScan-K well suited for both repetitive batch production and higher-mix manufacturing environments.

Flexible setup:
Parts can be fixtured at different angles, and automated scan paths can be adjusted to target the features that matter most for each inspection program.
Available Configurations

AutoScan-KM II vs. AutoScan-KM

Both current configurations deliver up to 0.020 mm accuracy, 0.010 mm resolution, large-area infrared scanning and integrated photogrammetry. The main difference is ultra-fast scanning speed.

Maximum Performance

AutoScan-KM II

Higher-speed configuration for demanding batch inspection and production quality control.

  • 17 blue laser crosses
  • 4.15 million measurements/sec
  • 7 parallel blue hyperfine laser lines
  • 11 infrared large-area laser lines
  • 1 deep-hole laser line
  • Up to 0.020 mm accuracy
  • 0.010 mm resolution
  • 1440 × 860 mm scanning area

AutoScan-KM

High-performance configuration for automated inspection at a lower maximum scan rate.

  • 11 blue laser crosses
  • 2.7 million measurements/sec
  • 7 parallel blue hyperfine laser lines
  • 11 infrared large-area laser lines
  • 1 deep-hole laser line
  • Up to 0.020 mm accuracy
  • 0.010 mm resolution
  • 1440 × 860 mm scanning area
Built-In Photogrammetry

Maintain Accuracy Across Larger Parts

AutoScan-K includes an integrated photogrammetry system designed to help control accumulated dimensional error over larger measurement volumes.

The built-in photogrammetry system provides:

  • 3760 × 3150 mm photogrammetry area
  • 2500 mm photogrammetry depth of field
  • Improved large-part dimensional stability
  • Reduced dependence on separate external photogrammetry hardware

For even more demanding large-volume measurement, AutoScan-K can also work with the MSCAN-L15 photogrammetry system.

SCANOLOGY AutoScan-K part setup and photogrammetry reference framework
Industrial Metrology Performance

Precision for Automated Manufacturing Inspection

AutoScan-K combines high-resolution scanning with integrated photogrammetry to maintain dimensional accuracy throughout automated measurement workflows.

0.020 mm Scanning Accuracy
0.010 mm Maximum Resolution
0.015 + 0.030 mm/m Volumetric Accuracy — Standalone
0.015 + 0.012 mm/m With MSCAN-L15
SCANOLOGY AutoScan-K automated inspection results and quality dashboard
Inspection & Reporting

Turn Scan Data Into Actionable Quality Information

After scanning, captured 3D data can be compared against CAD geometry to evaluate dimensional variation and manufacturing quality.

Automated workflows can support:

  • CAD-to-scan comparison
  • Color deviation maps
  • Dimensional inspection
  • Batch pass/fail evaluation
  • Process trend monitoring
  • Automated inspection reports
Secondary Development

Integrate AutoScan-K Into Your Production Workflow

SCANOLOGY provides SDK-based secondary development capabilities so manufacturers and system integrators can control AutoScan-K through custom interfaces and connect automated inspection to broader manufacturing systems.

SDK Interface

Control system functions programmatically through supported software development interfaces.

Production Integration

Connect automated inspection with manufacturing equipment and production control workflows.

Custom Automation

Develop application-specific routines for unique inspection and quality-control requirements.

Applications

Where Can You Use AutoScan-K?

Automotive

Automate inspection of castings, powertrain parts, housings, stampings and other production components.

Aerospace

Inspect precision aerospace components, structural parts and manufactured assemblies.

Molds & Tooling

Inspect molds, dies, tooling and fixtures against nominal CAD data.

Energy

Measure turbine components, pumps, castings and other industrial energy equipment.

Machining

Automate dimensional inspection of CNC-machined components and precision manufacturing parts.

Castings

Capture complete casting geometry for dimensional verification, process monitoring and quality control.

Rail & Marine

Inspect production components used in rail, transportation and marine manufacturing.

Batch Production

Run repeatable inspection programs continuously across production lots and multiple shifts.

Technical Specifications

SCANOLOGY AutoScan-K Specifications

Specification AutoScan-KM II AutoScan-KM
System Type Automatic 3D inspection system
Ultra-Fast Scanning 17 blue laser crosses 11 blue laser crosses
Hyperfine Scanning 7 parallel blue laser lines
Large-Area Scanning 11 parallel infrared laser lines
Deep-Hole Scanning 1 additional blue laser line
Accuracy Up to 0.020 mm
Maximum Scanning Rate 4,150,000 measurements/sec 2,700,000 measurements/sec
Maximum Scanning Area 1440 × 860 mm
Maximum Resolution 0.010 mm
Built-In Photogrammetry Standard
Photogrammetry Scanning Area 3760 × 3150 mm
Photogrammetry Depth of Field 2500 mm
Standard Volumetric Accuracy 0.015 mm + 0.030 mm/m
With 1 m Reference Bar 0.015 mm + 0.020 mm/m
With MSCAN-L15 0.015 mm + 0.012 mm/m
Stand-Off Distance 300 mm
Depth of Field 925 mm
Laser Class Class II — eye-safe
Interface USB 3.0
Operating Temperature -10°C to 40°C / 14°F to 104°F
Output Formats STL, OBJ, PLY, ASC, IGS, TXT, MK2, UMK and additional formats
Secondary Development SDK interface supported

Specifications are based on current SCANOLOGY manufacturer information and may change without notice. Measurement performance depends on system configuration, calibration, robot integration, fixtures and environmental conditions. Contact Rapid Scan 3D to confirm the current AutoScan-K configuration for your application.

Rapid Scan 3D

Why Buy AutoScan-K From Rapid Scan 3D?

Rapid Scan 3D can help configure the complete automated inspection workflow—including 3D scanning, robotics, rotary positioning, inspection software, system integration and operator training.

Application Consultation

We'll evaluate your components, tolerances, production volume, inspection requirements and cycle-time goals.

Automation Integration

Rapid Scan 3D can help configure AutoScan-K with robotic motion, turntables, fixtures and inspection software.

Training & Technical Support

Get assistance with automated scanning, inspection routines, quality-control workflows and system implementation.

Frequently Asked Questions

AutoScan-K FAQ

What is SCANOLOGY AutoScan-K?

AutoScan-K is an automatic 3D inspection system designed for unattended batch scanning, CAD comparison and automated dimensional quality control.

How accurate is AutoScan-K?

The current AutoScan-KM II and AutoScan-KM systems provide scanning accuracy up to 0.020 mm under the manufacturer's specified measurement conditions.

How fast is AutoScan-K?

AutoScan-KM II captures up to approximately 4.15 million measurements per second. AutoScan-KM captures up to approximately 2.7 million measurements per second.

What is the difference between AutoScan-KM II and AutoScan-KM?

The primary difference is ultra-fast scanning performance. AutoScan-KM II uses 17 blue laser crosses and reaches up to 4.15 million measurements per second, while AutoScan-KM uses 11 blue laser crosses and reaches up to 2.7 million measurements per second.

Does AutoScan-K include photogrammetry?

Yes. Current AutoScan-K systems include integrated photogrammetry with a scanning area up to approximately 3760 × 3150 mm.

How large is the AutoScan-K scan area?

The large-area scanning mode provides a maximum scan field up to approximately 1440 × 860 mm.

Can AutoScan-K inspect parts automatically?

Yes. After inspection routines are created, the system can automate part scanning, data processing, CAD comparison and inspection reporting.

Can AutoScan-K operate continuously?

Yes. SCANOLOGY positions AutoScan-K for continuous 24-hour automated inspection and batch production workflows.

Does AutoScan-K require markers on the part?

The intelligent rotary table and automation workflow can simplify part preparation and reduce reliance on traditional manual marker placement depending on the selected scanning mode and application.

Can AutoScan-K scan deep holes?

Yes. The system includes a dedicated additional blue laser line for deep-hole scanning and recessed industrial geometry.

Can AutoScan-K be integrated with custom software?

Yes. SCANOLOGY supports secondary development through an SDK interface for custom system control and integration.

What industries use AutoScan-K?

Typical applications include automotive, aerospace, machining, castings, mold manufacturing, energy, heavy industry, rail and other production environments requiring repeatable automated inspection.

How do I get AutoScan-K pricing?

Contact Rapid Scan 3D for current AutoScan-KM II and AutoScan-KM pricing, system configuration, demonstrations, automation integration and training.

Automate Your Batch Inspection With AutoScan-K

Tell Rapid Scan 3D what parts you need to inspect, your tolerance requirements, production volume and desired cycle time. We'll help configure an AutoScan-K automated 3D inspection system around your manufacturing workflow.

Request an AutoScan-K Quote Schedule a Demo

Rapid Scan 3D
562-912-3544   |   info@rapidscan3d.com

Technical specification AutoScan-K
Accuracy(1) AutoScan-KM II AutoScan-KM
Scan mode Ultra-fast scanning 13 blue laser crosses 11 blue laser crosses
Scan mode Hyperfine scanning 7 blue parallel laser lines 7 blue parallel laser lines
Scan mode Large area scanning 11 parallel infrared laser lines 11 parallel infrared laser lines
Scan mode Deep hole scanning 1 extra blue laser line 1 extra blue laser line
Laser lines in total 45 41
Accuracy(1) Up to 0.020 mm Up to 0.020 mm
Scanning rate Up to 1,650,000 measurements/s Up to 1,350,000 measurements/s
Scanning area Up to 1440 mm × 860 mm Up to 1440 mm × 860 mm
Photogrammetry system Standard configuration Built-in Built-in
Scanning area 3760 mm × 3150 mm 3760 mm × 3150 mm
Depth of field 2500 mm 2500 mm
Laser class CLASSⅡ (eye-safe) CLASSⅡ (eye-safe)
Resolution 0.010 mm 0.010 mm
Volumetric accuracy(2) Work alone 0.015 mm + 0.030 mm/m 0.015 mm + 0.030 mm/m
Work with 1 m reference bar 0.015 mm + 0.020 mm/m 0.015 mm + 0.020 mm/m
Work with MSCAN-L15 0.015 mm + 0.012 mm/m 0.015 mm + 0.012 mm/m
Depth of field 925 mm 925 mm
Output formats .stl, .ply, .obj, .igs, .stp, .wrl, .xyz, .dae, .fbx, .ma, .asc or customized .stl, .ply, .obj, .igs, .stp, .wrl, .xyz, .dae, .fbx, .ma, .asc or customized
Operating temperature range -10℃–40℃ -10℃–40℃
Interface mode USB 3.0 USB 3.0
(1) ISO 17025 accredited: Based on VDI/VDE 2634 Part 3 standard and JJF 1951 specification, probing error (size) (PS) performance is evaluated. (2) ISO 17025 accredited: Based on VDI/VDE 2634 Part3 standard and JJF 1951 specification, sphere spacing error (SD) performance is evaluated.

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